Anti – static Epoxy Self – leveling Topcoat for Floor Coating

This solvent-free, two-component epoxy floor coating incorporates uniformly dispersed high-performance conductive fibers, ensuring stable and durable anti-static properties (surface resistance: 10⁴–10⁹ Ω). Customizable to project requirements, it effectively prevents electrostatic discharge (ESD) and electromagnetic interference (EMI).

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Description

Product Overview

This solvent-free, two-component epoxy floor coating incorporates uniformly dispersed high-performance conductive fibers, ensuring stable and durable anti-static properties (surface resistance: 10⁴–10⁹ Ω). Customizable to project requirements, it effectively prevents electrostatic discharge (ESD) and electromagnetic interference (EMI).


Key Features

  1. Durability: High mechanical strength, abrasion/compression resistance, suitable for heavy-duty areas.
  2. Chemical & ESD Resistance: Stable anti-static performance under exposure to acids, alkalis, oils, and salts.
  3. Aesthetic Appeal: Smooth, glossy finish with vibrant color options.
  4. Eco-Friendly: Solvent-free epoxy system compliant with environmental standards.

Applications

Ideal for ESD-sensitive environments:

  • Electronics manufacturing

  • Communication facilities

  • Hospital operating rooms

  • Military facilities

  • Chemical storage areas

Physical & Chemical Properties

PropertySpecificationTest Standard
Condition in containerHomogeneous, no lumps after mixingVisual inspection
Film appearanceSmooth, glossyVisual inspection
Surface drying time (h)≤8GB/T 22374-2018
Full curing time (h)≤48GB/T 22374-2018
Initial fluidity (mm)≥140GB/T 22374-2018
Pencil hardness (H)≥3HGB/T 6739-2006
Abrasion resistance (750g/500r, g)≤0.03GB/T 22374-2018
Tensile bond strength (MPa)≥2.0 (standard) / ≥2.0 (post-immersion)GB/T 16777-2008
Impact resistance (500g/1000g steel ball)No cracks/delaminationGB/T 22374-2018
Slip resistance (dry)≥0.5GB/T 22374-2018
Chemical resistance*No blistering/delamination; slight discoloration allowedGB/T 22374-2018

*Includes water (168h), oil (120# solvent, 72h), alkali (20% NaOH, 72h), acid (10% H₂SO₄, 48h).
Note: Data are typical values; actual performance may vary with conditions. Specifications are non-binding.

Construction Requirements

1. Substrate Preparation:
 
  • Concrete strength ≥C25; the flatness should meet the requirement of a 2m alignment ruler with an error within 3mm.
  • 28-day curing period required before application to achieve the best results.
  • Ambient temperature: 5–35°C (avoid application below 5°C). as it may affect the project quality and the strength of the cured paint film.
  • Substrate moisture ≤5%; ambient humidity ≤80%. Otherwise, problems such as blistering may occur, affecting the appearance.
  • Ensure dust-free and ventilated environment (avoid strong airflow).

2. Surface Treatment:

  • Grind the substrate to remove contaminants, loose layers, and create a rough surface for enhanced adhesion. For any concrete damaged, loosened, or contaminated by substances due to exposure to chemicals, it should be removed until the solid concrete is reached. Grinding treatment can remove the floating dust, stains, and loose layers on the surface of the construction substrate, and at the same time roughen the substrate surface, which is beneficial for improving the adhesion between the substrate and the epoxy floor coating.

3. Primer Application:

  • Select a solvent – free epoxy primer or a universal leveling epoxy primer.
  • Apply it with a trowel for spreading or a roller for painting. The construction dosage is approximately 0.15 – 0.25 kg/m².

  • Ensure no missed coating areas and avoid over – coating. If necessary, apply a second coat of primer or repair the missed coating areas.

4.Intermediate Layers:

 
Mortar: Select a solvent – free epoxy intermediate coating or a universal leveling epoxy intermediate coating, Add 80 – 120 – mesh quartz sand in an appropriate proportion to prepare epoxy mortar; trowel-apply.
 
Copper Mesh & Grounding:
 
Install copper foil grid connected to grounding terminals via 1MΩ safety resistors.
It is recommended to use the original building structure as the grounding pile. According to the position of the grounding pile, paste copper plates or stainless – steel plates connected with wires and a series – connected 1MΩ safety resistor onto the ground. Then, lay copper foils at certain intervals and connect the copper foils to the grounding terminals.
 
Conductive Layer: Roller-apply water-based anti-static primer (resistance ≤10Ω before proceeding).
Select a water – based epoxy anti – static primer and apply it with a short – haired roller. The dosage is 0.15 – 0.25 kg/m². After the paint film dries, if the measured resistance does not exceed 10Ω, the next construction process can be carried out.

5. Topcoat Application:

Mix WANSHIELD® anti-static topcoat (A:B=5:1); Stir thoroughly with a high – speed mixer to prevent problems such as color difference and incorrect ratio caused by sedimentation and stratification. pour, spread with notched trowel(a large – toothed trowel), and degas with spiked roller.

Construction Parameters

  • Mixing ratio (by weight): A:B = 5:1. use a high – speed mixer to stir thoroughly.

  • Pot life (25°C): 1.5 hours after mixing (1 hour after pouring). The higher the temperature, the shorter the pot life. Construction is generally not recommended when the ambient temperature during construction is higher than 35°C.

  • Diluent: Not allowed.

  • Recoat interval: The next construction process can be carried out only after confirming that the coating is completely dry. Usually, 24 hours under standard conditions (25°C, 60% humidity).

Note: Drying time varies with temperature, humidity, film thickness, and ventilation. Higher temperatures shorten drying time.

Before formal project construction, the buyer must conduct tests in an environment consistent with the construction conditions to ensure the reliability of the coating system for the specific project. Formal construction is regarded as the buyer’s recognition of the product’s performance inspection. If the above operations are not followed, all responsibilities shall be borne by the buyer.

Packaging & Storage

  • Packaging:

  • Component A: 20kg iron drum

  • Component B: 4kg iron drum

  • Storage & Transport:

  • Store in a dry, ventilated area at 5–35°C. Avoid heat and open flames.
  • Shelf life: 12 months in original packaging.

Safety Precautions

Wear protective gear (masks, gloves, goggles).
 
Ensure adequate ventilation; avoid sparks or open flames.

Under normal construction conditions, the dried coating is non – toxic. Please use it with confidence. For detailed information on toxicity, safety, and first aid, please refer to the Material Safety Data Sheet (MSDS) of this product.

 
First Aid:
  • Skin: Soap/water → seek medical help if irritation persists.

  • Eyes: 15-min flush → immediate ophthalmologist visit.

Fire Rating:

This product is not classified as a flammable liquid, explosive, oxidizer, corrosive, toxicant, or radioactive hazardous material during storage and transportation, and is not a hazardous product.

    • Fire: Use CO₂, foam, or dry chemical extinguishers.

  • In the absence of other fire-fighting agents, a large amount of fog-like water can also be used for spraying. After the fire is extinguished, the spilled materials should be cleaned up (refer to the leakage and spillage treatment section).

Leakage and Spillage Treatment

For a small amount of leakage or spillage, the materials can be washed away with water. In case of a large-scale leak, collect and recycle the materials, and wash the contaminated ground with water or detergents. The disposal of waste compounds must comply with local government environmental regulations.
For more information, please refer to the safety technical specifications of our company’s products or contact our company’s customer service center.

Disclaimer

Specifications are based on current technical knowledge. Users must verify suitability for intended applications. We assume no liability for indirect losses from downstream processing.
 
For full SDS or technical support, contact our customer service.

Contact:

Wanhua Energysav Science & technology Group Co.,Ltd
Address: No. 56 Taiyuan Road, Yantai, Shandong, China
Fax: 400-059-1116 | Tel: +86-17761309662 | Postal Code: 264006
Additional information
Weight 20 kg