Spray Polyurea Waterproof Coating for Water Conservancy
Spray polyurea waterproof coating is a new generation of polyurea elastomer material which is formed by spraying and curing on-site with semi-prepolymer, resin, amine chain extender, additives, pigment and other raw materials.
Categories: Coatings, Polyurea Coating
Tags: Coatings, Polyurea Coating
Description
Product Introduction
Sprayed polyurea waterproof coating is a new - generation polyurea elastomer material formed by on - site spraying and curing of raw materials such as semi - prepolymers, resins, amine chain extenders, additives, and pigments. This material is solvent - free, pollution - free, and convenient for construction. The coating is continuous, dense, and seamless, with excellent physical and chemical properties and stability.
Performance Characteristics
- The coating is constructed by mechanization, which can effectively avoid potential engineering quality problems caused by manual operation.
- The coating film gels in 8 seconds and can bear load within 30 minutes after completion, greatly reducing the impact of cross - construction on the project.
- It does not sag during vertical and curved surface construction, and is suitable for the construction of all special - shaped components.
- The coating forms an integral seamless film, completely avoiding the hidden danger of leakage points.
- The dense coating can effectively prevent the penetration of corrosive media, achieving overall protection and effectively extending the service life of construction projects.
- It has no VOC volatilization, contains no heavy metals, conforms to the development trend of international waterproof materials, and is a green and environmentally friendly product.
- After spraying and film - forming, all its test indicators meet or exceed the requirements of GB/T 23446 - 2009 "Sprayed Polyurea Waterproof Coating".
Product Applications
- Waterproof renovation projects of old roofs.
- Integrated waterproof and thermal insulation projects for building roofs such as factories and hotels.
- Surface waterproof and anti - corrosion projects for metal components, steel structures, color steel plates, etc.
- Waterproof and anti - corrosion projects for large - span roofs of museums, libraries, factories, etc.
- Waterproof and anti - seepage projects for stadium stands, urban trenches, underground space buildings, etc.
- Waterproof and anti - seepage projects for artificial lakes, artificial rivers, landfills, sewage treatment tanks, landscape pools, etc.
Physical and Chemical Properties
Item | Technical Index | Inspection Standard |
Color and Appearance | Gray viscous liquid | - |
Surface - drying Time | ≤120s | GB/T 23446 - 2009 |
Drying Time - Gel Time | ≤10s | GB/T 23446 - 2009 |
Tensile Strength | ≥16 MPa | GB/T 23446 - 2009 |
Elongation at Break | ≥450% | GB/T 23446 - 2009 |
Tear Strength | ≥65 N/mm | GB/T 23446 - 2009 |
Bond Strength | ≥2.5 MPa | GB/T 23446 - 2009 |
Hardness (Shore A) | ≥90 | GB/T 23446 - 2009 |
Note: The values provided in this article are typical test values. Specific data may vary slightly due to environmental conditions. For our company's products, the listed data has no legal binding force.
Surface Treatment Before Construction
- Steel: Sandblasting for rust removal should reach at least Sa2.5 grade, and manual rust removal should reach St3.0 grade standard. The painted surface should be free of oil stains, clean, dry, and free of soluble salts. Prime paint should be applied within 4 hours after surface rust removal.
- Old Painted Ground: Completely grind and remove the loose or incompatible old paint layer until the solid concrete surface is exposed. It is recommended to sandblast and roughen the base surface with a sandblaster or shot blasting machine, and then remove dust and clean it.
- Oily Ground: Oil stains seriously affect the adhesion of the paint to the base surface. The oily ground should be completely cleaned and ground.
- New Concrete Sub - floor: After the concrete curing period is completed and the concrete is dry (moisture content ≤6%), the base surface treatment before painting can be carried out. If the surface flatness does not meet the standard, it needs to be smoothed with a grinder.
- Sealing Primer: Spray or roll 1 - 2 coats of special supporting sealing primer. The interval between primer coatings should be no less than 4 hours.
- Middle - layer Repair Putty: Repair the holes and pinholes of the base material to avoid pinholes and bulging during later polyurea spraying.
- Surface Spraying: It is recommended to use a special polyurea spraying device for construction. The thickness of a single - spray film is 1 - 2 mm, and the material consumption is 1.2−2.5 kg/m2. For multiple spraying, the minimum interval between coatings is not limited, and the maximum interval should not exceed 4 hours.
Construction Conditions
- Temperature Range: The coating environment temperature range is 5 - 35 °C. The base surface temperature should be at least 3 °C higher than the air dew - point temperature.
- Humidity Range: The coating environment humidity range is 30 - 80%.
- Ventilation Conditions: Ensure that the construction site is well - ventilated and dust - free, but there should be no strong wind to avoid bringing in dust and affecting the appearance.
- Note: This product is not suitable for locations directly exposed to sunlight and areas with high ultraviolet intensity.
Construction Method
Spraying; use a special polyurea spraying device.
Construction Parameters
Item | Parameter |
Mixing Ratio (by Weight) | Component A: Component B = 1.1:1, mixed and constructed with a special spraying device |
Material Temperature during Spraying | 50 - 80 °C |
Diluent | No diluent is allowed to be added to the paint |
Cleaning Agent | Use equipment cleaning agent to clean the spraying device |
Drying Time | Surface - drying: ≤ 120s; Through - drying: ≤10s |
Note: The drying time is measured under standard conditions (25 °C, 60% humidity) for reference only. The drying speed varies greatly under different temperatures and humidities, and is also affected by factors such as film thickness, ventilation conditions, and the underlying paint.
The buyer must conduct a test in an environment consistent with the construction conditions before the formal project construction to ensure the reliability of the combined material system used in this specific project. During formal construction, it is considered that the buyer has recognized the qualified performance inspection of the product. If the above operations are not followed, all responsibilities shall be borne by the buyer.
Packaging Specifications
Component A (isocyanate component) of the sprayed polyurea waterproof coating is packaged in iron drums, with a packaging specification of 220 kg.
Component B (amino - polyether component) of the sprayed polyurea waterproof coating is packaged in iron drums, with a packaging specification of 200 kg.
Use the entire set of factory - packed materials for mixing.
Component B (amino - polyether component) of the sprayed polyurea waterproof coating is packaged in iron drums, with a packaging specification of 200 kg.
Use the entire set of factory - packed materials for mixing.
Storage, Transportation Conditions and Shelf Life
- Storage and Transportation Conditions: The paint should be sealed and stored in a dry, cool, and well - ventilated environment at 5 - 35 °C, avoiding high temperatures and fire sources. During transportation, ensure that the carriage environment is dry and closed, and the materials are stacked stably.
- Shelf Life: For components A and B, in original sealed packaging and stored under the storage and transportation conditions, the shelf life is 12 months from the production date.
Safety Precautions
- Read the construction instructions and warning labels on the packaging container carefully before use.
- Use it under well - ventilated conditions. Prohibit open flames at the construction site, such as welding, grinding, smoking, and other unmentioned situations.
- Wear gas masks and other protective equipment during construction. Do not inhale paint mist, and avoid skin contact with the paint. If the paint splashes on the skin, wash it off immediately with soap and plenty of water. If it splashes into the eyes, rinse thoroughly with water and seek medical treatment immediately.
- Under normal construction conditions, the dried coating is non - toxic. Please use it with confidence. For detailed information on toxicity, safety, and first - aid, please refer to the "Material Safety Data Sheet" (MSDS) of this product.
Fire and Explosion Hazards
This product is not classified as a flammable liquid, explosive, oxidizer, corrosive, toxic, or radioactive hazardous material during storage and transportation, and is not a hazardous product.
- Fire - fighting Medium: Carbon dioxide, foam, or chemical dry powder fire extinguishers can be used for fire - fighting. When there is no other fire - fighting agent available, a large amount of atomized water can be sprayed. Once the fire is extinguished, the spilled materials should be cleaned up (see Leakage and Spillage Handling).
- Fire - fighting Procedure: Normal protection.
Leakage and Spillage Handling
- Small amounts of leaked and spilled materials can be washed away with water. In case of a large leak, collect and recycle the materials, and wash the contaminated ground with water or detergent. The disposal of waste combined materials must comply with local government environmental protection regulations.
- For more information, please refer to the safety technical specification of our company's products or contact our company's customer service center.
The indicators and data provided in this material are based on our current technical knowledge and practical experience and are for reference only. Specific guaranteed indicators shall be subject to the quality guarantee letter or supply contract. Users are responsible for testing the products purchased from our company to verify their suitability for their intended processes and uses and to achieve the intended purpose. Further application and processing of our company's products are beyond our control. Therefore, our liability for the products provided is limited to the part delivered by us and used by you, and we do not assume indirect losses caused during the production process using our company's products as raw materials. Our company's technical support and customer service center are willing to provide you with product - related consultations and application technical services. Welcome to contact us by letter or telephone.
Contact Address: No. 56 Taiyuan Road, Yantai City, Shandong Province, Wanhua Energy – Saving Technology (Yantai) Co., Ltd.
Contact person: Vivin Yi
WhatsAPP: +86 17761309662
Email: wanhuachemical@outlook.com
Tel: +86 17761309662
Wechat: yivonnie
WhatsAPP: +86 17761309662
Email: wanhuachemical@outlook.com
Tel: +86 17761309662
Wechat: yivonnie