Polyurethane Rigid Foam Spraying Composite Material for Bus Interior

Polyurethane Rigid Foam Spray System for Bus Interiors is specifically formulated for manufacturing structural reinforcement components including:

  • Instrument panels
  • Bumpers
  • Rear window trim panels
  • Door panels
  • Spare tire covers. etc.

It is mainly used in the production of reinforced structural components.

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Description

1. Product Overview

Polyurethane Rigid Foam Spray System for Bus Interiors is specifically formulated for manufacturing structural reinforcement components. This compound can provide good performance support for these automotive interior parts, meeting the specific requirements of automotive interior manufacturing. Including:
Instrument panels
Bumpers
Rear window trim panels
Door panels
Spare tire covers. etc.
This advanced material system offers an eco-friendly alternative to traditional fiberglass composites, delivering superior performance with zero VOC emissions.

2. Key Performance Characteristics

PropertyTechnical AdvantageTest Method
Low ViscosityExcellent compatibility with long glass fibersISO 2555
Extended Cream Time30-50% longer processing window for large partsASTM D7487
Rapid DemoldingCycle time reduction up to 40%ISO 187
Low Density15-20% weight savings vs conventional materialsISO 845
Thermal StabilityWithstands 120°C continuous serviceISO 6722
Adhesion PerformanceBond strength >3.5 MPa to decorative surfacesASTM D1002
  1. The material has a low viscosity, which makes it easier to mix with long glass fibers and has a good wettability to long glass fibers. This ensures that the long glass fibers are evenly dispersed in the material, enhancing the structural performance of the products.
  2. It has a long cream time, providing sufficient operation time for the mixing and pouring processes of large – scale products. This effectively guarantees the smooth progress of the production process and avoids problems such as uneven mixing or insufficient pouring caused by rapid reactions.
  3. It has the characteristic of rapid demoulding, which greatly shortens the residence time of products in the mold, improves production efficiency, and contributes to large – scale industrial production.
  4. The products made from it have a relatively low density, reducing the weight of automotive interior parts. At the same time, they also have good heat resistance and can maintain stable performance in a certain high – temperature environment, meeting the usage requirements of automotive interior parts.
  5. It has good adhesion to various surface decorative materials and can be formed in one step, reducing subsequent processing procedures. This not only improves production efficiency but also ensures the overall quality of the products, making the appearance and performance of the products more excellent.
  6. This compound achieves zero emissions and is environmentally friendly. It can effectively replace traditional high – pollution fiberglass materials, meeting the strict environmental protection requirements of modern industry.

3. Material System Specifications

Packaging Configuration

  • Component A (Polyol Blend): 200 kg/steel drum

  • Component B (Isocyanate): 250 kg/steel drum

  • Ratio: 100:180 by weight (A:B)

  • Tolerance: ±2%

4. Storage & Handling Protocol

This product should be stored in a cool, well – ventilated, and dry warehouse. It is necessary to strictly prevent the product from being exposed to rain and direct sunlight, completely isolate it from fire sources, and keep it away from various heat sources. The suitable storage temperature ranges from 10°C to 35°C.

Environmental Requirements

  • Storage Temperature: 10-35°C

  • Relative Humidity: <60% RH

  • Protection: UV-resistant covering mandatory for outdoor storage

Shelf Life & Quality Assurance

  • 6 months in original sealed packaging. When the original packaging remains unopened, the storage period of this product is calculated from the production date and is 6 months. If the storage period is exceeded, it can be inspected according to the items specified in this product standard. If the inspection results meet the technical requirements, it can still be used.

  • Post-expiry reactivation requires:

    • Viscosity test (<500 mPa·s at 25°C)

    • -NCO content verification (31.5±1.5%)

Transportation Compliance

  • UN Non-Hazardous Material Classification

  • Weatherproof securing per GB/T 9174-2020

Since this product does not contain organic solvents, it can be transported in accordance with the standards for non – hazardous goods during transportation. During the transportation process, it is also necessary to strictly prohibit the product from being exposed to rain and sunlight and must comply with the relevant regulations of the transportation department.
Smoking and the use of open flames are strictly prohibited in the storage, transportation, and construction sites of the product to ensure the safety of personnel and the product.

5. Safety & Processing Guidelines

Mandatory Safety Measures

  • NFPA 70E Class 0 electrical safety in processing areas

  • Explosion-proof ventilation systems required

  • Prohibited: Smoking within 15m radius

Processing Recommendations

  1. Pre-heat components to 25±2°C

  2. Maintain 45-55% RH in spraying area

  3. Demold at ≥90% cure state

Environmental Benefits

  • 100% replacement for fiberglass (GRP)

  • Zero HAPs (Hazardous Air Pollutants)

  • 30% reduction in manufacturing energy vs traditional composites

Performance Note
Typical values based on laboratory conditions at 23°C/50% RH. Actual performance may vary with processing parameters.

The indicators and data provided in this material are based on our existing technical knowledge and practical experience and are for reference only. The specific guaranteed indicators are subject to the provisions in the quality guarantee letter or supply contract. Users are responsible for testing the products purchased from our company to verify whether they are suitable for their intended processes and applications and can achieve the expected goals. We have no control over the further application and processing of our company’s products. Therefore, our liability for the products we provide is limited to the part that we deliver and that is used by you. We do not assume liability for the indirect losses caused during the production process using our company’s products as raw materials. Our company’s technical support and customer service center are dedicated to providing you with product consultation and application technical services. You are welcome to contact us by letter or by phone.

Technical Support:
Wanhua Energy Conservation Technology (Yantai) Co., Ltd.
Address: No.56 Taiyuan Road, Yantai, Shandong 264006, China
Tel: +86-400-059-1116 | Fax: +86-17761309662

Additional information
Weight 200250 kg