Power and Energy Industry Solutions
The power energy industry is the foundation of the national economy. Thermal power, wind power, hydropower, nuclear power, and power grids all have different corrosion characteristics and anti-corrosion requirements. In response to different anti-corrosion requirements, we have developed professional anti-corrosion coating system solutions for anti-corrosion, high temperature resistance, wear resistance, acid and alkali resistance, carbonization resistance, anti-pollution flashover, and anti-icing.
Product System
1. Core Products
ES100 Solvent-free Moisture-resistant Epoxy Coating
ES100 is an extremely excellent solvent-free heavy-duty anti-corrosion modified epoxy coating suitable for steel surfaces. ES100 is an environmentally friendly formula and is designed to be directly applied on dry or wet surfaces. It is compatible with new and old steel, tightly adheres to rust spots, and is compatible with old coatings that are firmly bonded to the surface. WH-ES100 can be used as a primer, midcoat or topcoat.
Physical and chemical properties:
Abrasion test (1 kg load/1000 revolutions) | Weight loss 150mg |
Adhesion (pull-off method, sandblasted steel plate Sa2.5) | >20Mpa |
Salt spray test Single coating 200 microns 3000 hours | |
Surface corrosion | none |
Surface blistering | none |
Humidity test (water vapor condensation) | |
3000 hours | |
Surface corrosion | none |
Features:
·Easy to construct
Construct on 100% wet surface, no humidity or leaking point restrictions during construction, low requirements for surface treatment, can be constructed at medium flash rust level, low requirements for surface treatment, can be constructed at medium flash rust level, no requirements for surface roughness
·High anti-corrosion performance
Dense coating, no pinhole problem. One-way long-term hydrophobic and breathable function, while ensuring the discharge of water vapor on the surface, permanently prevents external moisture, gas, salt spray, etc. from corroding the coating.
·High edge retention rate
Corrosion often starts at edges or welds because the coating is thinner in these areas. The product series of Yantai Wanhua Energy Saving and Environmental Protection New Materials Co., Ltd. has high edge retention characteristics, with an edge retention rate of up to 84%-100%.
·Super strong adhesion
Chemically bonded with steel or concrete surfaces, it has excellent adhesion on both dry and wet surfaces, with an adhesion of 12-24Mpa on steel structures and 3-10Mpa on concrete surfaces.
·Extra-long anti-corrosion life
The leading modified epoxy technology and the original chemical bond film-forming mechanism have excellent performance that traditional epoxy coatings cannot match. They are in the world’s leading position in terms of salt spray resistance, acid and alkali resistance, water resistance and other properties. The coating has a longer anti-corrosion life.
·Safe and environmentally friendly
Solvent-free products, 100% solid content, no harmful gas volatilization, high safety of the inner wall space, no pollution to the environment, with an ecological and environmentally friendly formula, non-toxic, can be painted on drinking water tanks.
2. Main products
EZ070 Epoxy Zinc-Rich Primer
WH-EZ070 is a two-component epoxy zinc-rich primer that provides cathodic protection for steel. The paint film is hard and wear-resistant, with excellent corrosion protection and coating performance. It is suitable for long-term corrosion protection of steel structures and coating on container production lines.
EP011 Epoxy Sealed Primer
WH-EP011 is a low-viscosity, two-component epoxy sealed paint with good permeability and easy construction. It is used as a sealed primer for concrete anti-corrosion or floor paint construction, providing good adhesion for subsequent coatings. It is particularly suitable for high-performance paint systems and chemical-resistant coatings.
PU166 Aliphatic Acrylic Polyurethane Topcoat
WH-PU166 is an excellent two-component polyurethane topcoat with a full and bright paint film, excellent decorative, light-retaining and weather-resistant properties. When used with epoxy primers, a high-strength long-term anti-corrosion system can be obtained.
EP152 Epoxy Mic Iron Intermediate Paint
WH-EP152 is a two-component polyamide-cured epoxy micaceous iron intermediate paint. The paint film is water-resistant, wear-resistant, and resistant to penetration. It has excellent corrosion resistance and low-temperature curing performance. It can be used as an intermediate paint or topcoat for epoxy paint in severe corrosive environments (if the decorative requirements are not high), and can be used in intermediate paints or topcoats for low-temperature curing systems (if the decorative requirements are not high).
FC161 Fluorocarbon Topcoat
WH-FC161 is an excellent two-component weather-resistant topcoat. The F-C bond with extremely strong molecular force gives the fluorocarbon paint the best resistance to ultraviolet aging. The paint film has the best weather resistance, color retention, and gloss retention. In addition, the fluorocarbon paint has excellent self-cleaning properties, and the surface is smooth and stain-resistant. It has excellent weather resistance, color durability, stain resistance, and wear resistance. It can be used as a topcoat in places where the weather resistance of the paint is very high in severe corrosive environments.
Application
Thermal power desulfurization towers, cooling towers, boiler islands, cooling water circulation pipelines;
Wind power towers, blades, foundation piles; nuclear power off-island steel structures, circulating water systems;
Hydropower steel gates, concrete dams, steam turbines;
Photovoltaic brackets;
Power grid towers, transmission and substations, etc.
Supporting system
Wind power
Coating location | Coating | Product Model | Product name |
Tower outer wall | Primer | EZ070 | Epoxy zinc-rich primer |
Intermediate paint | EP152 | Epoxy micaceous iron intermediate paint | |
Top coat | PU166 | Aliphatic acrylic polyurethane topcoat | |
Tower inner wall | Primer | EZ070 | Epoxy zinc-rich primer |
Top coat | EP151 | Epoxy high build paint | |
Blade | Base and top coat | PU216 | Epoxy modified acrylic polyurethane paint |
Nuclear power
Painting location | Coating | Product Model | Product Name |
Seawater circulation pipeline | Bottom and surface are integrated | ES100 | Solvent-free moisture-resistant epoxy coating |
Photovoltaic
Painting location | Coatings | Product Model | Product name |
Photovoltaic support for seawater environment | Primer | ES100 | Solvent-free moisture-resistant epoxy coating |
Topcoat | FC161 | Fluorocarbon topcoat |
Power grid
Painting location | Coatings | Product Model | Product name |
Tower support | Primer | ES100 | Solvent-free moisture-resistant epoxy coating |
Topcoat | FS116 | Fluorosilicone anti-icing coating |
Hydropower
Painting location | Coatings | Product model | Product name |
Atmosphere zone steel structure | Primer | EZ070 | Epoxy zinc-rich primer |
Intermediate paint | EP152 | Epoxy micaceous iron intermediate paint | |
Top coat | PU166 | Aliphatic acrylic polyurethane topcoat | |
Atmosphere zone steel structure (reinforced) | Metallic thermal spraying | Zinc-aluminum alloy | |
Primer | EP011 | Epoxy sealing primer | |
Intermediate paint | EP152 | Epoxy micaceous iron intermediate paint | |
Top coat | PU166 | Aliphatic acrylic polyurethane topcoat |
Coating location | Coatings | Product Model | Product name |
Atmospheric zone concrete | Primer | EP011 | Epoxy sealing primer |
Middle coat | EP152 | Epoxy micaceous iron intermediate paint | |
Top coat | PU166 | Aliphatic acrylic polyurethane topcoat |
Coating location | Coating | Product model | Product Name |
Inner wall of pressure pipe | Bottom and surface are integrated | ES100 | Solvent-free moisture-resistant epoxy coating |
Thermal Power
Painting location | Coatings | Product Model | Product name |
Outdoor steel structure | Primer | EZ070 | Epoxy zinc-rich primer |
Middle coat | EP152 | Epoxy micaceous iron intermediate paint | |
Top coat | PU166 | Aliphatic acrylic polyurethane topcoat |
Coating location | Coatings | Product Model | Product name |
Inner wall of flue gas desulfurization device | Primer | HE112 | Vinyl ester glass flake primer |
Topcoat | HE116 | Vinyl ester glass flake topcoat |
Coating location | Coating | Product Model | Product name |
Cooling tower outer wall | Primer | EP011 | Epoxy sealer |
Topcoat | PU166 | Aliphatic acrylic polyurethane topcoat | |
Cooling tower inner wall (below the throat), sprinkler structure | Primer | EP011 | Epoxy sealer |
Topcoat | ES100 | Solvent-free moisture-resistant epoxy coating |
Construction
·High-pressure water jet surface treatment ·
Using ultra-high-pressure water jet technology for surface treatment can achieve complete dust-free, spark-free, and flash-free hazards, and obtain a clean and salt-free surface. On the damp and flash-rusted surface treated with high-pressure water, directly apply solvent-free moisture-resistant epoxy coating, no solvent volatilization, no safety hazards, excellent anti-corrosion performance, and achieve a perfect combination of safety, environmental protection and long-term anti-corrosion.
Advantages:
The high-pressure water jet treatment method provides the best almost salt-free surface for coating, providing a longer foundation for the subsequent coating life; The high-pressure water jet treatment method is more thorough in treating the complex steel structure surface with many corner welds and bolt joints of pipe corridors;
The high-pressure water jet treatment method does not produce dust, and the on-site construction is more environmentally friendly;
The high-pressure water jet treatment method does not produce sparks, has no flash explosion hazards, and is safer.