Permeable pavement glue Two-Component Solvent-Free Polyurethane Adhesive

Polyurethane Adhesive (Non-Yellowing) as a key material, playing an important role in bonding crushed stones and forming the structure of the permeable pavement, which helps to improve the rainwater infiltration and drainage capacity of cities and realize the relevant functions of sponge cities.

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Description

The polyurethane adhesives for permeable pavements include two models: non – yellowing and yellow – resistant. The main difference between them lies in the service life of the pavement under environments such as long – term ultraviolet irradiation, high temperature, and humidity. For the specific differences, please refer to the description of the Model differences below.

1. Product Overview

Two-Component Solvent-Free Polyurethane Adhesive (Non-Yellowing) is an advanced binding system composed of:
Component A: Resin and additives
Component B: Isocyanate compounds
Primary Application:
Construction of permeable pavements for “sponge city” infrastructure projects, In such projects, it serves as a key material, playing an important role in bonding crushed stones and forming the structure of the permeable pavement, which helps to improve the rainwater infiltration and drainage capacity of cities and realize the relevant functions of sponge cities.
Providing:
Superior water permeability.
UV-resistant non-yellowing properties.
Long-term color stability.

2. Technical Specifications

ParameterUnitRequirementTest Method
Non-sag timemin20-80ASTM C679
Tensile strengthMPa≥20ISO 527
Elongation at break%≥15ISO 527
Solid content%≥96GB/T 2793
Viscosity (25°C)mPa·sA: 300-800ISO 2555
  B: 900-1500 

Product specifications: Component A is 15 kg per barrel, and Component B is 20 kg per barrel.

3. Application Guidelines

Strictly in accordance with the mass ratio of A:B = 100:45, mix Components A and B of the two – component solvent – free polyurethane adhesive (non – yellowing). Ensure uniform mixing through stirring or other methods.
Slowly pour the well – mixed adhesive into the crushed stones, and stir again to make sure that the surface of the crushed stones is evenly coated with the polyurethane adhesive, ensuring full combination of the adhesive and the crushed stones.
Spread the crushed stones coated with the adhesive evenly on the road surface, then carry out compaction and leveling operations, and wait for natural curing to complete the construction.

Mixing Protocol:

  • Ratio: 100:45 by weight (A:B)

  • Mixing: Mechanical stirring for 3-5 minutes until homogeneous

Construction Process:

  1. Base Preparation:

    • Verify drainage system integrity (slope ≥2%)

    • Surface of the base must be clean, dry (moisture <5%), and free of debris

  2. Aggregate Coating:

    • Use 3-5% adhesive by aggregate weight (increase for porous materials)

    • Mix in forced-action mixer for 90-120 seconds

  3. Paving & Compaction:

    During the spreading process, strictly control the flatness and drainage slope to ensure the construction quality. Pay special attention to the construction of the edges and corners to ensure that there is no lack of materials at the edges and corners. 

    • Layering thickness: the spreading thickness should consider the loose – laying coefficient, and generally, the loose – laying coefficient is preferably selected as 1.1

    • Compaction: Dual-phase with vibratory roller (2-4 passes)

  4. Curing:

    • Minimum 24-hour curing period. During the curing period, the traffic should be closed, and people are prohibited from stepping on the pavement. and avoid damage to the permeable pavement due to not reaching the designed strength.

    • Ambient temperature: 5-35°C, When the outdoor atmospheric temperature reaches 40°C or above, construction is prohibited.  When the average daily outdoor temperature in winter is continuously lower than 5°C for 5 days, or the daily temperature is lower than 0°C, construction is not allowed to avoid affecting the construction quality.

4. Environmental & Safety Controls

Weather Restrictions:

  • Prohibited Conditions:

    • Rainfall during application:

      Construction is prohibited in rainy days. If the construction period encounters the rainy season or the materials need to be stored on – site overnight, the materials must be covered with a tarpaulin or placed in a rain – proof shed to prevent the materials from getting wet.

    • Ambient temperature >40°C or <5°C

    • Surface temperature <0°C

Material Handling:

  • Storage: Sealed containers in dark, dry environment (<30°C). After opening the packaging, should be used as soon as possible. Because long – term exposure to the air makes it easy to be affected by water vapor, resulting in a decline in its performance.

  • Shelf life: 6 months (unopened)

  • Transportation: Non-hazardous classification (UN3077).

    1. Fire – fighting Media: Carbon dioxide, foam, or chemical dry powder fire extinguishers can be used for fire – fighting. In the absence of other fire – fighting agents, a large amount of fog – like water can also be used for spraying. After the fire is extinguished, the spilled materials should be cleaned up in a timely manner.
    2. Fire – fighting Procedure: Take normal protective measures.

PPE Requirements:

  • Chemical-resistant gloves (nitrile)

  • ANSI Z87.1 safety goggles

  • Tyvek coveralls with sleeves

5. Quality Assurance

Field Testing Requirements:

  • Adhesion strength: ≥1.5 MPa to substrate (pull-off test)

  • Permeability: ≥0.1 cm/s (ASTM C1701)

  • Surface evenness: ≤3mm/3m straightedge

Performance Warranty:

  • 10-year color stability guarantee

  • 5-year structural integrity under normal traffic loads

6. Emergency Procedures

Spill Response:

  • Small spills (<1L): Absorb with inert material → dispose as solid waste

  • Large spills: Contain with sand barriers → professional recovery

First Aid:

  • Skin contact: Wash with pH-neutral cleaner → apply emollient cream

  • Eye exposure: Immediate 15-minute flush → ophthalmologist consultation

Model

The permeable pavement polyurethane binder is available in two formulations:

  1. Non-Yellowing Type: Component A is mainly made of resins and additives, and Component B is mainly composed of isocyanates.

  2. Yellowing-Resistant Type: Component A is mainly made of polyols and additives, and Component B is mainly composed of modified polymethylene polyphenyl polyisocyanate.

Key Differentiation:
The primary distinction lies in their performance under prolonged exposure to:

  • UV radiation

  • Elevated temperatures

  • High humidity conditions

These environmental factors directly impact the pavement’s:

  • Service life (Yellowing-Resistant: 10-12 years vs Non-Yellowing: 5-8 years)

  • Aesthetic retention (ΔE color difference <3 after 5 years for Yellowing-Resistant)

  • Structural integrity maintenance (90% vs 60-70% tensile strength retention after 5 years)

Performance Indicators

Test ItemYellowing-Resistant TypeNon-Yellowing Type
Non – flow Time (min)20 – 8020 – 80
Tensile Strength (MPa)≥25≥20
Elongation at Break (%)≥15≥15
Solid Content (%)≥96≥96
Viscosity (25) (mPa·s)Component A: 300 – 800Component A: 300 – 800
Component B: 100 – 400Component B: 900 – 1500
Hydroxyl Value Content (mgKOH/g)Component A: 200 – 300 
NCO Content (%)Component B: 29 – 32 

Selection Guidance:

ParameterYellowing-Resistant TypeNon-Yellowing Type
Recommended ApplicationsHigh-visibility urban areasTemporary/auxiliary roads
 Landmark projectsParking lot sub-layers
 Regions with UV index >7Low-budget short-term projects
Cost Premium+15-20%Baseline price
Maintenance CycleFirst major repair at 8-10 yearsRefurbishment needed at 3-5 years

Technical Validation Requirements:
For quality assurance, request:

  • QUV accelerated aging test reports (3000hrs, ASTM G154)

  • Natural exposure data from standard test sites

  • DMA thermal analysis curves

*Note: The yellowing-resistant formulation incorporates advanced UV stabilizers (HALS) and modified isocyanate chemistry for enhanced weatherability.*

The indicators and data provided in this material are based on our current technical knowledge and practical experience and are for reference only. The specific guaranteed indicators shall be subject to the provisions in the quality guarantee letter or supply contract. Users are responsible for testing the products purchased from our company to verify whether they are suitable for their intended processes and applications and can achieve the expected goals. Our company cannot control the further application and processing of the products. Therefore, our company’s liability for the products is limited to the delivered and used parts. Our company does not assume liability for indirect losses caused during the production process using our company’s products as raw materials. Our company’s technical support and customer service center are dedicated to providing you with product consultation and application technical services. You are welcome to contact us by letter or phone.

Technical Support:
Wanhua Energy Conservation Technology (Yantai) Co., Ltd.
Address: No.56 Taiyuan Road, Yantai, Shandong 264006, China
Tel: +86-400-059-1116 | Fax: +86-17761309662

Additional information
Weight 1520 kg